Tile Adhesive Manufacturing Plant

Tile adhesive manufacturing plant is designed and built to produce tile adhesive, in which cement and aggregates are mixed together in the appropriate ratio to form the dry mortar, and then water is added at the site to create the wet tile adhesive, a bond for fixing tiles internally and externally on floors and walls. The same plant can also be employed to manufacture other types of mortars, such as wall putty, water-proof mortar, repair mortar, grouts, bonding mortar and brick joining mortar. We have developed a range of tile adhesive production plants from semi-automatic small scale plants to fully automatic large scale plants to meet different requirements of our clients.

Tile Adhesive Manufacturing Plant
Tile Adhesive Manufacturing Plant

Tile Adhesive Manufacturing Plant Layout

1. Tower type mixing plant

It is a high performance mortar plant with an output of 5t/h to 60t/h, ideal for medium to large scale production. With vertical layout and compact design, the plant minimizes the process and operating costs, and also occupies a small area. It can be used to produce almost all sorts of mortars, be it ordinary and special.

2. Step type tile adhesive making plant

When your installation height is limited, stepped plant may be a better choice. It is suitable for large scale production of common and special mortars. Step type mixing plant features a variety of products, high efficiency and large output. However, it requires a large occupying areas and large investment.

Tile Adhesive Manufacturing Plant Specifications

Model AF-05 AF-10 AF-15 AF-20 AF-30
Production Capacity (T/H ) 5 10 15 20 30
Control System Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto
Model AF-40 AF-50 AF-60 AF-80 AF-100
Production Capacity (T/H ) 40 50 60 80 100

Control System Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto
Large Tile Adhesive Production Line
Large Tile Adhesive Production Line
Small Dry Mix Mortar Plant
Small Dry Mix Mortar Plant

Highlights of Tile Adhesive Manufacturing Plant

  • The plant is automatically controlled by PLC control unit, which is very easy to use.
  • It guarantees the consistency in product quality.
  • With new technology, the dry mix mortar production line provides clean and waste-less production.
  • The plant is designed with robust construction, which is very durable under extreme weather conditions.
  • Different adhesives and admixtures can be added to meet various technical requirements of clients.

Tile Adhesive Manufacturing Plant Details

1. Production capacity

5t/h to 100t/h

2. Raw material for making tile adhesive:

Cement, sand, admixture, etc.

Other materials can be added to the dry mortar according to its intended application.

3. Equipment for tile adhesive production plant

  • Storage silos: including cement silo, sand storage silo and additive storage silo
Bolted Cement Silo
Bolted Cement Silo
  • Sand dryer: three drum dryer is increasingly employed due to high efficiency and low energy consumption. Drying system is a key point in determining overall production efficiency of the plant.
  • Bucket elevator: to transfer sand and fine aggregate
  • Weighing hoppers: including sand weighor, cement weighor and additive weighor
  • Screw conveyor: to convey cement and additive to the weighing hoppers
  • Dry mortar mixer machine: different types of mixers can be used to thoroughly mix raw material, including spiral belt mixer, twin shaft propeller mixer and coulter blade mixer.
Plough Mixer
Plough Mixer
Twin Shaft Paddle Mixer
Twin Shaft Paddle Mixer
  • Automatic control system: semi automatic control and fully automatic control for you to choose from
  • Packing system: automatic valve packing machine is used to pack dry mortar mix in bags.

4. End products

  • Tile adhesive
  • Plastering mortar
  • Water proofing mortar
  • Wall putty
  • Bonding mortar
  • Grouts
  • And more

AIMIX Dry Mortar Plant Cases Around The World

Engaged in construction machinery industry for many years, we have cooperated with a number of brilliant clients all over the world. We bring our whole experience to develop the most suitable and economical solution for each client. Here are some dry mortar production line cases for your reference:

Dry Mortar Plant Cases
Dry Mortar Plant Cases

How To Make Tile Adhesive

Tile adhesive manufacturing process consists of a few procedures, including:

  1. Wet sand storage: raw sand is fed by a bucket elevator into the sand dryer to reduce the moisture content, which is then screened and lifted through bucket elevator to silo.
  2. Cement and additive storage: cement silo is used for cement storage, and additive storage hopper on structure platform is used for additive storage.  
  3. All ingredient weighing and discharge: sand is batched in sand weighing hopper as per given recipe quantity. At the same time, cement is transferred by screw conveyor into cement weighor and batched in the required proportion. Additive is fed through screw conveyor into additive weighor for required quantity. After batching, all the ingredients are discharged in mixer for mixing.
  4. Mixing: double shaft mixer is used to thoroughly mix all the ingredients. It guarantees high quality end products.
  5. Packing: the mixed material is automatically discharged into the storage hopper, which is then discharged into the hopper of the packing machine. Automatic valve packing machine is a kind of automatic bag pushing and dropping machine to fill mortar in bags. Packed bags are conveyed through belt conveyor to stock yards.

The production of tile adhesive is not very complicated. So long as with highly efficient equipment and systems as well as the right formulation, you can make an efficient production and superior quality products. Formulation is an important factor deciding your product. Therefore, in the design of a tile adhesive manufacturing plant, you need to look into raw material to be used, quantities to be used, and also usage rankings. We offer a turnkey solution to our clients ranging from the selection of raw material to production of end products. If you have any question, please feel free to contact us.

AIMIX Service

We provide tailor-made dry mix plant system to meet different requirements of our customers, including complete plant design and supply of turnkey plant. In addition, we offer a comprehensive after-sales service to help these producers run quickly and smoothly. At the time of installation, we will send 1 or 2 engineers to assist you in installing and commissioning the plant. We also provide staff training and instruction to make sure they perform the right operations. What’s more, we guarantee a 12-month warranty.

Interested in tile adhesive manufacturing plant? Give us a call or send us an email to let us know what you need in detail.

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