Stationary Crushing Plant

Stationary crushing plant is ideally suited to small to large projects with output of 30tph to 500tph. We provide primary, secondary and tertiary crushing solutions with a range of designs and configurations to meet individual requirements. With our experienced specialists, we can provide you with professional service to help you achieve your goals quickly. When you need help with a new crushing plant and equipment, simply contact us.

Stone Crushing Plant in Afghanistan
Stationary Crushing Plant in Bahrain
Crushing And Screening Plant in Nigeria
Stone Crushing Plant in Afghanistan Stationary Crushing Plant in Bahrain Crushing And Screening Plant in Nigeria

Stationary Stone Crushing Plant Planning

  • Coarse crushing: jaw crusher is commonly employed for primary crushing. Its model is determined by the maximum particle size and the output capacity you require.
  • Secondary crushing: the type of the crusher machine is determined by the hardness of the material. For soft and brittle materials like limestone, impact crusher is typically used. Cone crusher is a better option to crush hard stones.
  • Fine crushing: if the finished product you require is less than 20mm, cone crusher or sand making machine is employed for tertiary crushing.
  • Selection of vibrating feeder: it is determined by the particle size and the output capacity you require.
  • Selection of vibrating screen: it is determined by the type of discharge and the output you require.
  • Selection of belt conveyor: the width of the belt conveyor is determined by the conveying amount, and the length is determined by the height difference of the equipment.
Stationary Crushing Plant
Stationary Stone Crushing Plant
Stationary Stone Production Line
Stone Production Line
Stationary Crusher Plant
Large Stationary Crusher Plant

The crushing equipment and process can be flexibly designed depending on your working conditions and job requirements. If you are looking to set up an entire stationary crushing station, you can rely on AIMIX who can provide you with the best design and high performance crushing equipment.

AIMIX Wide Range of Stationary Crushing Plant Equipment

  • Vibrating feeder
Vibrating Feeder Manufacturer
Vibrating Feeder

Our APGZD series feeder uses vibration motor as the vibration source, which has simple structure, low failure rate and large capacity.

  • Vibrating screen
Vibrating Screen Supplier
Vibrating Screen

The screen can be designed with two, three or four layers to meet different particle size requirements.

  • Jaw crusher
Jaw Crusher for Sale
Primary Jaw Crusher
Fine Jaw Crusher Machine
Fine Jaw Crusher

APPE series jaw crusher and APPEX series fine jaw crusher are available to suit varied crushing requirements.

  • Impact crusher
Impact Crushing Machine
Impact Crusher Machine

Impact crusher can be designed with two or three cavities depending on your crushing requirements.

  • Cone crusher
Cone Crusher for Sale
Cone Crusher

We offer a range of cones crushers to meet different job requirements, mainly including Symons cone crusher, single cylinder hydraulic cone crusher and multi-cylinder cone crusher.

  • VSI crusher
Sand Maker
Sand Making Machine

VSI crusher is a perfect choice for stone shaping and sand making. With advanced design, the machine will greatly increase productivity and reduce wear costs.

  • Sand washing machine
Sand Washing Machine
Sand Washer

You can choose from our APXSD series bucket wheel sand washer and APLX series spiral sand washing machine.

Common Applications of Crushing Plant

Stationary crushing and screening plants are commonly used to crush metal ores and non-metallic ores such as iron ore, copper ore, gold ore, basalt, limestone, granite and quartz. Typical examples are:

  1. River pebble crushing plant: river pebble is high quality material for making artificial sand, which is a perfect choice in terms of strength, shape and color.
  2. Limestone crushing plant: it is used to produce sand and aggregates.
  3. Basalt crushing plant: the sand made of basalt can be mixed with concrete to reduce the weight of concrete and at the same time maintain the strength. It also has the features of sound insulation and heat insulation, making it ideal for high-rise building construction.
  4. Quartz stone crushing plant: it can produce high quality artificial sand, which is even better than natural sand.

Stationary Crushing Plant Design Consideration

  1. Multi-stage crushing: based on current technology and the concept of crushing ratio, a stone crushing plant requires multi-stage crushing including primary crushing, secondary crushing and even tertiary crushing.
  2. The matching of the processing capacity of different crushing equipment
  3. Feed port size and discharge port size that are allowed in different crushing stages.
  4. Discharge port size should meet the crushing requirements of the next stage.
  5. Transfer silo: it is usually added before the secondary and tertiary crushing equipment to optimize the crushing process. It is commonly found in 100t/h stone crushing plant and above.
  6. Less repeated crushing
  7. Belt conveyor: the number of the belt conveyor is determined by production requirements and transport height difference.
  8. Flexible layout: the crushing process and the position of the crushers can be flexibly designed to your specific requirements.

Interested in our stationary crushing plant or want the best prices?

Other considerations:

  • Safety

For example, the crushing site should be separated from the quarry by at least 200 meters; build a safe space for equipment maintenance and operation; the lifting device is placed above the equipment.

  • Environmental protection

Using closed-circuit water circulation system and sewage treatment system to achieve zero sewage discharge; using dust collector for clean production; on-site road and ground hardening treatment.

  • Automation grade

The system can be automatically operated by using programming control.

  • Low energy consumption

Using low-energy-consuming equipment; using variable frequency control for equipment that needs to adjust parameters frequently during production.

Get A Free Quote Today!

There are a few things to consider prior the design of a stone crusher plant, including:

  • Ore property including size and hardness
  • Sand content and mud content of the raw material
  • Finished product size and uses
  • Output capacity 

You can discuss these information with one of our professionals to get the most economical and suitable stationary crushing plant for your project. Contact us today to get a free quote!

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