Dry Mix Mortar Plant

Dry mix mortar plant is specifically designed to produce various kinds of dry mortar products for modern construction industry, such as tile adhesives, wall putty, waterproof mortar, plastering mortar, thermal insulation mortar, masonry mortar and wear-resisting floor mortar. With dedicated facilities on batching and mixing of all the necessary ingredients, dry mortar plant can meet your specific requirement and application. We supply total plant design and manufacturing as well as related services from installation to commissioning to our clients.

Different Types of Dry Mix Mortar Plant for Sale

Dry mix mortar plant comes in two main styles according to its layout, including:

Dry Mix Mortar Plant for Sale
Dry Mix Mortar Plant

Tower type dry mortar plant

With compact and modular designs and vertical layout, the tower type mortar plant occupies a smaller area, minimizes operating costs, and can be easily extended and ungraded. It is the mainstream for dry mix mortar production.

Features of tower type mortar production line:

  • Smooth gravity flow of the material
  • Small occupying area
  • High performance
  • Minimized process
  • Low operating cost

Step type mortar plant

The plant is used to produce ordinary and special dry mortars with an output of 5t/h to 100t/h. It comes in demand when your installation height is limited. Usually the mortar plant is ideal for medium to large-scale production. The plant occupies a larger area than the tower type mixing plant.

Features of stepped mortar production line:

  • High productivity
  • Accurate proportioning
  • Automatic control system
  • Easy operation

Dry Mortar Plant Specifications

Model AF-05 AF-10 AF-15 AF-20 AF-30
Production Capacity (T/H ) 5 10 15 20 30
Control System Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto
Model AF-40 AF-50 AF-60 AF-80 AF-100
Production Capacity (T/H ) 40 50 60 80 100

Control System Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto Semi-auto/Full auto

Technical Features of Aimix Dry Mortar Production Line

  • Precise and efficient screening system
  • High quality mixer equipment
  • High precision weighing system
  • Dust removal equipment for environmental protection
  • PLC automatic control system guarantees consistency in product quality.
  • Different additives and admixtures can be added to improve technical performance of these mortars.
Dry Mix Mortar Manufacturing Plant
Dry Mix Mortar Manufacturing Plant

Dry Mix Mortar Plant Cases

Our mortar plants have been exported to many countries and regions around the world such as Sri Lanka, Peru, Philippines, Uzbekistan, Russia, Pakistan and Vietnam. With a wealth of experience of project management experience, we can better serve our clients.  Each plant is engineered to meet their specific applications. Based on customer-oriented service, we aim to satisfy them to the greatest extent. If you have any need, contact us at any time.

There are some cases for your reference:

  • Sri Lanka mortar production line
Mortar Production Line in Sri Lanka
Mortar Production Line in Sri Lanka
  • Vietnam mortar production plant
Mortar Production Plant in Vietnam
Mortar Production Plant in Vietnam

Details of Dry Mix Mortar Manufacturing Plant

1. Capacity of mortar production

Standard plant: capacity 5-60t/h

2. Raw material for making dry mix mortar

Yellow sand, cement, fly ash, binder, etc.

3. Production process

  • Wet sand is fed into the sand dryer to reduce the moisture content, which then is screened and lifted through bucker elevator to the silo top and store in the silo.
  • Two silos are used to store cement and fly ash.
  • Additive is stored in storage hopper on structure flatform.
  • Sand is batched in sand weighing hopper as per given recipe quantity. Simultaneously cement and fly ash are transferred to powder weigher through screw conveyor and batched on by one as per given recipe quantity. Additive is batched through screw conveyor in additive weighing hopper.
  • After batching of all ingredients, they discharge into dry mortar mixer for mixing.
  • The mixed material is automatically discharged into the collection hopper, which are then discharged into the hopper of the packing machine, and packed in bags.  
Flow Chart
Flow Chart

4. End products

  • Masonry mortar
  • Plastering mortar
  • Tile adhesives
  • Wall putty
  • Waterproof mortar
  • Repair mortar
  • Grouts
  • And more
Dry Mortar Plant Design
Dry Mortar Plant Design

5. Equipment used in dry mix mortar plant

  • Raw material storage system:

Sand storage silo, cement and fly ash silo: spilt type for easy transportation

  • Drying system

 Three drum dryer: energy-efficient, high drying efficiency

  • Automatic weighing system

Sand weighing hopper, cement and fly ash weighing hopper, additive weighing hopper: high accuracy and reliability to guarantee a consistent product quality.

Cement Silo
Cement Silo
Three Drum Dryer
Three Drum Dryer
Weighing Hopper
Weighing Hopper
  • Conveying system

Screw conveyor: to transfer cement, fly ash and additive to the weighing systems.

Bucket elevator: to transfer sand and fine aggregate to silo

  • Mixing system

Dry mortar mixer: there are different types of mixers for you to choose from, including spiral belt mixer, twin shaft propeller mixer and coulter blade mixer. Robust construction makes it hard-wearing and increases the lifespan.

  • Dust removal system

High quality dust collector for environmental protection

  • Control system

Fully automatic control or semi automatic control

The control system is built with high quality electrical components to ensure a low failure rate.

  • Packing system

Dry mix mortar is packed by automatic valve packing machine in bags, ready to be used at the site only mixed with water.

Dust Collector
Dust Collector
Dry Mortar Mixer
Dry Mortar Mixer
Packing System
Packing System

Interested in our dry mix mortar plant or want the best prices?

What Can You Benefit From Aimix Dry Mix Mortar Plant?

  1. A wide range of mortar products
  2. Cost saving
  3. Waste-less production process
  4. Sustainable production: clean, healthy and environmental friendly

Information Required for Quotation

The following are some basic information you need to address when talking to one of our professionals so that we can help select the most suitable and economical solution:

  1. The production capacity your require (t/h)
  2. What kind of mortar are you going to produce?
  3. Type of raw material
  4. Your country and destination
  5. Ancillary equipment that you may need, such as dry mortar mixer machine, cement silo, screw conveyor and bucket elevator.
  6. Other requirements

All these factors are highly correlated with the cost of dry mix mortar plant you need. Therefore, you are suggested to tell us what you need in detail by filling out the contact form or sending us an email. Once received your enquiry, our sales manager will get back to you soon and propose a solution catering to your specific needs.

What We Offer

As a reputable dry mix mortar plant manufacturer and supplier in China, Aimix group provides a comprehensive service for our clients from the early stage of selection to the production of high quality products.

  • Complete dry mix mortar plant design to suit specific requirement of our clients
  • Supply of turnkey plant
  • After-sales service: we will send engineers to assist the plant installation, commissioning and staff training.
  • Warranty: 12 months

To receive a free quote on dry mix mortar plant, get in touch with us today.

    Please feel free to give your inquiry in the form. We will reply in 24h.