Automatic concrete batching plant employs computer control to achieve fast and accurate measurement of input ingredients. It is easy for the operator to use. The concrete batching plant is designed with a range of production capacities from 25m³/h to 240 m³/h. Be it stationary or mobile, the versatile concrete plant is meant for maximum productivity for your project, as well as highest quality mixture of concrete.
- Stationary automatic concrete batching plant
AJ series stationary concrete plant from Aimix group provides maximum reliability and durability, which is a perfect match for medium to the large-sized construction projects. Our concrete plants are available with a range of configurations to accommodate your project specifications.
- Mobile type automatic concrete plant
With flexibility of mobile design, AJY series concrete batching plant allows the concrete producers to be up and running faster since it provides convenient transportation and fast installation. The unique characteristics make it preferred for road construction, railway construction, bridge construction, port construction and other temporary construction projects. If your plant requires a frequent relocation, a mobile plant can be a cost-effective option.
Automatic Concrete Batching Plant Specifications
AJ Series:
| Model | Bucket type | Belt type | ||||||
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000 (SICOMA) | MAO4500/3000 (SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 67 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 2400 | 1600 | 2400 | 3000 | 4500 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 | 2×100 | 2×100 | 3×100 | 4×200 | 4×200 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1000） ±2% | （300~1000） ±2% | （300~1000） ±2% | (300~1500) ±2% | (300~1000) ±2% | (300~1500) ±2% | (300~2000) ±2% | (300~3000) ±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300） ±1% | （100~300） ±1% | （100~750） ±1% | （100~900） ±1% | （100~750） ±1% | （100~900） ±1% | （100~1200） ±1% | （100~1800） ±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150） ±1% | （60~150） ±1% | （100~300） ±1% | （100~400） ±1% | （100~300） ±1% | （100~400） ±1% | （100~600） ±1% | （100~800） ±1% |
| Weighing Range & Accuracy of Additive (kg) | （5~20） ±1% | （5~20） ±1% | （5~20） ±1% | （5~25） ±1% | （5~20） ±1% | （5~25） ±1% | （5~30） ±1% | （5~50） ±1% |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Power Supply |
380V/220V/415/440V, 50/60HZ, 3Phase |
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AJY Series:
| Model | Belt Type | ||
| AJY-25 | AJY-35 | AJY-50 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 67 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 3×5 |
| Category of Aggregate | 2/3/4 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150） ±1% | （60~150） ±1% | 80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20） ±1% | （8~20） ±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
Highlights of Fully Automatic Concrete Batching Plant
- Fully automatic computer control is easy for the user to operate.
- Compulsory concrete mixer provides high quality and even mixture of concrete.
- The plant works in a closed state for ecological protection.
- A range of configurations are available to meet varied needs of clients.
| Model | AJ-25 |
| Theoretical Productivity (m³/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 3.8 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
| Model | AJ-50 |
| Theoretical Productivity (m³/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
| Model | AJ-60 |
| Theoretical Productivity (m³/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
| Model | AJ-90 |
| Theoretical Productivity (m³/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
Automatic Batching Plant Equipment And Systems
- Storage system
Powder (cement, fly ash) storage: monolithic silo or bolted silo
Admixture storage: stainless steel container
- Weighing system
Aggregate weighing: batching machine is divided into two categories: centralized weighing and separate weighing. It mainly consists of storage hopper, weighing bucket and conveyor belt. The centralized weighing batching machine can be made with 3 bins or 4 bins with only one weighing bucket. There are three sensors on the weighing bucket. The separate weighing batching machine is generally made with 4 bins, each equipped with a weighing bucket and three sensors.
Powder weighing: the weighing of cement and fly ash.
Liquid weighing: water and admixture weighing
- Conveying system
Aggregate conveying: belt conveyor or hopper can be used to transfer aggregate to the mixer.
Cement conveying: screw conveyor is used to transport cement to the weighing hopper.
- Twin shaft concrete mixer – JS series
JS series concrete mixer is able to produce large volumes of high quality concrete, which is ideal for ready mix and precast concrete industries. This powerful twin shaft mixer delivers even agitation, fast mixing action, low noise and rapid discharge.
- Pneumatic system
The system consists of air compressor, air rope, pneumatic triple pieces. It is used to provide discharge propulsion.
- Control System
The control system mainly consists of control room, power cabinet, weak power console and air conditioner. The reliable control technology is intended to maximize the plant production rate. PLC with computer can also save and print various report data, and the details show clearly.
- Auxiliary equipment
A range of auxiliary equipment are available, such as wheel loader and concrete pump.
Automatic Control System for Concrete Plant
- High quality components
High quality control components from Aimix Group are proven to be reliable and durable with capabilities for improvement.
- Monitoring in real time
Comprehensive visualization allows for showing of the production process and actual state on the screen so that the operator can monitor in real time.
- Operation modes
The system is available with fully automatic control (PLC with computer) and semi-automatic control (control panel). The PLC with computer allows the user to print a variety of reports, which is more expensive than a control panel.
Interested in our concrete batching plant or want the best prices?
Information Required for Quotation
You need to describe your requirements in detail in order to get an accurate quotation, including but not limited to:
- The type of concrete plant you desire (stationary, mobile, belt type, hopper type, etc.)
- Production capacity you require
- How many sets do you need?
- Mode of transportation
- Auxiliary equipment you need
To receive a free quote from us, you can either fill out the contact form, give us a call or email us and then discuss your required specifications with one of our experts. Our excellent engineers and sales team will propose the most appropriate solution for your project.
Hot-sales Fully Automatic Batching Plant in Bangladesh
Over the years, we have worked with many outstanding clients in Bangladesh and help them make productive progress in their businesses. There are a number of hot-sales batch plants, such as AJ25, AJ35, AJ50, AJ60 and AJ75. We supply turnkey concrete plants including the design, manufacturing and service to help the producers run faster and smoother. For example, we have assisted one of our customers to erect AJ35 concrete batching plant on site. The service mainly comprises installation, commissioning, acceptance, staff training, spare parts service and free technical advice. In case of doubt, call the after-sales service department.
Looking for a reliable automatic concrete batching plant manufacturer and supplier? Feel free to get in touch with us. We will help you in any way we can.
