Asphalt plant is specifically designed to manufacture asphalt for road construction. It comes in mobile and stationary versions to fit varied needs of producers. All the plant equipment are carefully developed to ensure consistency in mix quality, and all processes including feeding, heating, drying, screening and mixing are seamlessly integrated for optimum performance and maximum productivity.
Asphalt Plant
Different Types of Asphalt Production Plant
There are two basic types of asphalt concrete plant for producing asphalt:
1. Batch type asphalt plant: 40-320t/h production capacity
Production process: asphalt is manufactured in batches as needed and then goes straight to the worksite.
Application: commonly used in municipal engineering and high-grade road construction.
Popular models: ALQ40 (stationary), ALQ60, ALQ80, ALQ100 ALQ120, ALYQ60 (mobile), ALYQ80, ALYQ120 and ALYQ160.
Features:
- Stationary or mobile design
- Reliable performance
- Environmental friendly
- User-friendly interface
Components: cold aggregate supply system, drum dryer, coal burner or oil burner, hot aggregate elevator, vibrating screen, mixing system, bitumen supply system, filler supply system, finished product storage bin and dust removal system.
Batch mix plant specifications:
| Type | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 | ||||
| Capacity(t/h) | 40 | 60 | 80 | 100 | 120 | 160 | 200 | 240 | 320 | ||||
| Mixer(kg) | 600 | 800 | 1200 | 1300 | 1700 | 2300 | 2800 | 3300 | 4500 | ||||
| Mixing cycle(s) | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | ||||
| Dry capacity(t/h) | 50 | 80 | 100 | 120 | 150 | 200 | 260 | 300 | 400 | ||||
| Fuel | Diesel, heavy oil, natural gas, liquefied gas, pulverized coal | ||||||||||||
| Dust filter | Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter | ||||||||||||
| Bag dust Filter area(m2) | 260 | 380 | 420 | 420 | 520 | 620 | 820 | 1050 | 1224 | ||||
| Fan motor (KW) | 37 | 45 | 55 | 55 | 75 | 110 | 132 | 150 | 185 | ||||
| Vibrating layer | 4 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 6 | ||||
| Asphalt tank(t) | Option, 10-40T or Depend on request | ||||||||||||
| Asphalt heating system | Heat conducting oil furnace or Direct heat asphalt tank | ||||||||||||
| Type | ALYQ40 | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 | ||||
| Production Capacity（t/h） | 40 | 60 | 80 | 100 | 120 | 160 | ||||
| Mixer(kg) | 600 | 800 | 1200 | 1200 | 1700 | 2200 | ||||
| Mixing cycles(s) | 45 | 45 | 45 | 45 | 45 | 45 | ||||
| Capacity(t/h) | 50 | 80 | 100 | 120 | 150 | 200 | ||||
| Fuel | Diesel, heavy oil, natural gas, liquefied gas, pulverized coal | |||||||||
| Dust Filter | Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter | |||||||||
| Filter area(m2) | 260 | 370 | 420 | 480 | 510 | 620 | ||||
| Vibrating layer | 4 | 4 | 4 | 4 | 4 | 5 | ||||
| Asphalt tank(t) | Option, 10-40T or Depend on request | |||||||||
| Asphalt heating | Heat conducting oil furnace or Direct heat asphalt tank | |||||||||
2. Asphalt drum plant: 20-80t/h production capacity
Production process: asphalt is produced continuously and can be stored in heated storage silos for several days.
Application: mainly used in the construction of black roads
Popular models: ALT20 (stationary), ALT40, ALT60, ALT80, ALYT20 (mobile), ALYT40, ALYT60 and ALYT80.
Features:
- Stationary or mobile version
- Simple structure
- Easy operation
- Convenient movement
Components: cold aggregate supply system, vibrating screen, drying system, burning system, hot aggregate elevator, bitumen supply system, control system, filler supply system and dust removal system.
Drum mix plant specifications:
| Type | ALT20 | ALT40 | ALT60 | ALT80 |
| Production Capacity（t/h） | 20 | 40 | 60 | 80 |
| Total Power(kw) | 50 | 75 | 123 | 140 |
| Fuel Consumption(kg/t) | 5.5-7.0kg/t（Fuel） | |||
| Effect of De-dusting(mg/Nm3) | Dust discharge concentration≤50(Bag dust) | |||
| Volume of Cold Aggregate Storage(m3) | 4.0m3×4 | |||
| Unloading Height(m) | 3 | |||
| Control Mode | Manually, Semi-Auto/ Auto | |||
Details of Asphalt Concrete Mixing Plant
1. Specifications
- Large: more than 320t/h
- Medium: 100-240t/h
- Small: less than 80t/h
2. Raw material for asphalt production
- Aggregate: 0-44mm
- Mineral filler: the use of mineral powder helps to improve technical performance of asphalt.
- Bitumen
- Additive
3. Systems and equipment
Incorporating the uses of several equipment and units including cold aggregate supply system, drum dryer, coal burner, coal feeder, dust collector, hot aggregate elevator, vibrating screen, filler supply system, weighing and mixing system, asphalt storage, bitumen supply system, the hot mix plant is able to produce quality asphalt efficiently and economically.
- Cold aggregate supply system: it consists of batching machine, filter screen and belt conveyor. Different aggregates are accurately metered so as to ensure quality hot mix asphalt.
- Bitumen supply system: direct heating bitumen tank, energy-efficient, quick heating.
- Drying and heating system: it consists of drum dryer, coal burner or oil burner. Cold aggregates are dried and heated by tumbling through hot air.
- Finished asphalt storage system: storage bin is placed at a certain height for easy loading; pneumatic control for smooth discharging; level gauge to prevent overfill; temperature sensor helps you to know the temperature of the finished material in real time.
- Dust collecting system: multi-stage dust removal system is applied for clean production. First stage: cyclone dust collector to collect dust with a particle size of 5 microns or more, and the dust removal efficiency is generally 5%-85%. Second stage: wet dust removal system with dust removal efficiency up to 95%.
- Control system: automatic control for saving manpower and reducing operational costs. User-friendly interface is easy to operate.
4. How does an asphalt plant work?
The production of asphalt demands the combination of aggregate, sand and a filler in the right proportions, which are then heated and mixed with a binder, usually bitumen to produce an even mixture . All these processes are carried out in an asphalt batch mix plant.
How Much Does An Asphalt Plant Cost?
In order to get the exact price of asphalt plant, you will need to provide the following information:
- Your production capacity
- Raw material for making asphalt
- What is the fuel: gas, diesel, heavy oil or coal?
- Dust filter system you prefer
- Other requirements
You can fill out the contact form or send us an email to tell us what you need. Once receiving your enquiry, we will get back to you soon and offer you the most economical and appropriate solution for your project.
Our Service
We provide a comprehensive after-sales service for our clients to help their projects run quickly and smoothly. With years of hard work, we have established a perfect service system that comprises 8 service networks (LBS centers in Russia, Uzbekistan, Pakistan, Philippines, Sri Lanka, Indonesia, Algeria and Kazakhstan) and over 60 after-sales service engineers for overseas clients. Full satisfaction of our customers is and will always be our goal.
What we offer:
- Technical support
- Installation and commissioning of the plant
- Staff training and instruction
- Free technical advice
- Spare parts service
- 12-month warranty
- 7*24hours service every week
If you have any need for after-sales service, call the after-sales service department at 0086 371 5515 9266 or 0086 187 3715 6711.
China Asphalt Plant for Sale
AIMIX plant is designed to meet the demands of small, medium and large projects that require high quality hot mix asphalt. We offer various configurations and designs to suit each and every requirement of our clients. We have been in the construction machinery industry for many years, and our products have been exported to a lot of countries and regions in the world such as Pakistan, Uzbekistan, Philippines, Sri Lanka, Russia, Bangladesh, Indonesia and Kazakhstan. From complete plant design, supply of turnkey plant and comprehensive after-sales service, we aim to help these producers be up and run quickly. So if you are looking for a reliable asphalt plant manufacture and supplier, Aimix group can be your trusted partner. Contact us today to get a free quote.
